Provides wide compatibility, a high level of availability, support for all ¬major PLC vendors and compatibility with future versions
Fast, efficient communication, transparent installation, advanced diagnosis and parameterization and auto-configuration of process data using GSD-file
Acyclic parameterization using PROFIBUS DP-V1, ¬PROFIdrive or Danfoss FC profile state machines, PROFIBUS DP-V1, Master Class 1 and 2
Offers robust, efficient data handling thanks to advanced Producer/Consumer technology
ODVA’s AC drive profile supported using I/O instance 20/70. 21/71 secures compatibility to existing systems
ODVA’s strong ¬conformance ¬testing policies ensure that products are interoperable
Standardized ¬handling and interoperability for high flexibility and low costs
The VLT® CANopen MCA 105 option for the VLT® Auto¬mationDrive is fully equipped with both high-priority access to control and status of the drive (PDO Communication) and access to all parameters through acyclic data (SDO Communication)
For interoperability the option has implemented the DSP402 AC drive Profile
A complete electronic refrigeration and control system for monitoring and controlling refrigeration plants
Simple connection to ADAP-KOOL® Lon network – after entering a network address, press a service pin to start the automatic configuration procedure
Developed for building automation, it enables communication between individual units in the same system (peer-to-peer) and supports decentralizing of control
No need for main station (master-follower)
Units receive signals directly
Supports Echelon free-topology interface (flexible cabling and installation)
Supports embedded I/Os and I/O options (easy implementation of decentral I/Os)
Sensor signals can quickly be moved to another controller using bus cables
Certified as compliant with LonMark ver. 3.4 specifications
The BACnet protocol is an international protocol that efficiently integrates all parts of building automation equipment from the actuator level to the building management system
Using the BACnet option, it is possible to read all analog and digital inputs and control all analog and digital outputs of the VLT® HVAC Drive
All inputs and outputs can be operated independently of the functions of the drive, and therefore work as remote I/Os:
COV (Change of Value)
Synchronization of RTC from BACnet
Read/write Property Multiple
Alarm/Warning handling
A special version of the PROFIBUS options that emulates the VLT® 3000 commands in the VLT® AutomationDrive
The VLT® 3000 can be replaced by the VLT® AutomationDrive, or an existing system can be expanded without costly change of the PLC program
For upgrade to a different fieldbus, the installed converter is easily removed and replaced with a new option. This secures the investment without losing flexibility
A special version of the PROFIBUS options that emulates the VLT® 5000 commands in the VLT® AutomationDrive.
The VLT® 5000 can be replaced by the VLT® AutomationDrive, or an existing system can be expanded without costly change of the PLC program
For upgrade to a different fieldbus, the installed converter is easily removed and replaced with a new option. This secures the investment without losing flexibility. The option supports DPV1
Uniquely combines the highest performance with the highest degree of openness. The option is designed so that many of the features from the VLT® PROFIBUS MCA 101 can be reused, minimizing user effort to migrate PROFINET, and securing the investment in a PLC program
Same PPO types as the MCA 101 PROFIBUS for easy migration to PROFINET
Built-in web server for remote diagnosis and reading out of basic drive parameters
Support of MRP
Support of DP-V1 Diagnostic allows easy, fast and standardized handling of warning and fault information into the PLC, improving bandwidth in the system
Support of PROFISAFE when combined with MCB 152
Implementation in accordance to Conformance Class B
Ethernet is the future standard for communication at the factory floor
Based on the newest technology available for industrial use and handles even the most demanding requirements. EtherNet/IP extends commercial off-the-shelf Ethernet to the Common Industrial Protocol (CIP™) – the same upper-layer protocol and object model found in DeviceNet
Offers advanced features such as:
Built-in high performance switch enabling line-topology, and eliminating the need for external switches
DLR Ring
Advanced switch and diagnosis functions
Built-in web server
E-mail client for service notification
Unicast and Multicast communication
Modbus TCP is the first industrial Ethernet-based protocol for automation
Connects to Modbus-TCP-based networks. It is able to handle connection interval down to 5 ms in both directions, positioning it among the fastest performing Modbus TCP devices in the market. For master redundancy it features hot swapping between two masters
Other features:
Built-in web-server for remote diagnosis and reading out basic drive parameters
Configure an email notification to send an email message to one or more recipients, when certain alarms or warnings occur, or are cleared
Dual Master PLC connection for redundancy
Represents the second generation of fieldbus. The high bit rate of industrial Ethernet can now be used to make the full power of IT technologies used in the automation world available for the factory world
It provides high performance real-time and time synchronization features. Due to its CANopen-based communication models, network management and device description model, it offers much more than just a fast communication network
The perfect solution for:
Dynamic motion control application
Material handling
Synchronization and positioning applications
Offers connectivity to EtherCAT-based networks using the EtherCAT Protocol
Handles the EtherCAT line communication in full speed, and connection towards the drive with an interval down to 4 ms in both directions. This allows the MCA 124 to participate in networks from low performance up to servo applications
EoE Ethernet over EtherCAT support
HTTP (Hypertext Transfer Protocol) for diagnosis via built-in web server
CoE (CAN Over Ethernet) for access to drive parameters
SMTP (Simple Mail Transfer Protocol) for e-mail notification
TCP/IP for easy access to drive configuration data from MCT 10
Emulates VLT® 5000 commands (I/O instances and explicit messages) in the VLT® AutomationDrive which means that a VLT® 5000 can be replaced by the VLT® AutomationDrive, or a system can be expanded, without costly change of the PLC program
For a later upgrade to a different fieldbus, the installed converter can easily be removed and replaced with a different option. This secures the investment without losing flexibility
Offers an extended number of ¬control inputs and outputs
3 digital inputs 0–24 V: Logic ‘0’ < 5 V; Logic ‘1’ > 10V
2 analog inputs 0–10 V: Resolution 10 bit plus sign
2 digital outputs NPN/PNP push pull
1 analog output 0/4–20 mA
Spring-loaded connection
Offers the possibility to connect various types of incremental and absolute encoders. The connected encoder can be used for closed-loop speed control as well as closed-loop flux motor control
The following encoder types are supported:
5V TTL (RS 422)
1VPP SinCos
SSI
Hiperface
EnDat
This option enables connection of a resolver to provide speed feedback from the motor
Primary voltage......2–8 Vrms
Primary frequency......2.0–15 kHz
Primary current max......50 mA rms
Secondary input voltage......4 Vrms
Spring loaded connection
Makes it possible to extend relay functions with 3 additional relay outputs.
Max switch rate at rated load/min. load......6 min–1/20 sec-1
Protects control cable connection
Spring-loaded control wire connection
Max. terminal load:
AC-1 Resistive load......240 V AC 2 A
AC-15 Inductive load @cos phi 0.4......240 V AC 0.2 A
DC-1 Resistive load......24 V DC 1 A
DC-13 Inductive load @cos phi 0.4......24 V DC 0.1 A
Min. terminal load:
AC-1 Resistive load......240 V AC 2 A
DC 5 V......10 mA
The VLT® AutomationDrive FC 302 provides a safety input based on a single pole 24 V DC input
For the majority of applications this input enables the user to implement safety in a cost-effective way. For applications that work with more advanced products like Safety PLC and light curtains, the Safe PLC interface enables the connection of a two-wire safety link
The Safe PLC Interface allows the Safe PLC to interrupt on the plus or the minus link without interfering the sense signal of the Safe PLC
This analog input/output option is easily fitted in the frequency converter for upgrading to advanced performance and control using the additional I/O
Upgrades the frequency converter with a battery back-up supply for the frequency converter built-in clock (that typically lasts for 10 years, depending on the environment). This provides stable use of all frequency converter clock functions as timed actions
3 analog inputs, each configurable as both voltage and temperature input
Connection of 0–10 V analog signals as well as PT1000 and NI1000 temperature inputs
3 analog outputs each configurable as 0-10 V outputs
Enables improved surveillance of the ¬motor ¬condition compared to the built-in ETR ¬function and thermistor terminal
Protects the motor from overheating
ATEX-approved for use with Ex d and Ex e motors (EX e only FC 302)
Uses Safe Stop function, which is approved in accordance with SIL 2 IEC 61508
Protects the motor from being overheated by monitoring the temperature of bearings and windings in the motor
Three self-detecting sensor inputs for 2 or 3 wire PT100/PT1000 sensors
One additional analog input 4–20 mA
VLT® Safety Option MCB 140 and MCB 141 comprise safety options with Safe Stop 1 (SS1), Safely Limited Speed (SLS) and Safe Speed Monitor (SSM) functionality
The options can be used up to PL e according to ISO 13849-1
MCB 140 is a standard B-Option
MCB 141 offers the same functionality in an external 45 mm housing. MCB 141 enables the user to use MCB 140 functionality also if another B-Option is used
Different operating modes can be easily configured by using the on board display and buttons. The options provide only a limited set of parameters for fast parameterization
Single channel or dual channel operation possible
Proximity switch as speed feedback
SS1, SLS and SMS functionality
Easy and fast parameterization
Expand the Safe Torque Off (STO) function, which is integrated in a standard VLT® AutomationDrive. Use the Safe Stop 1 (SS1) function to perform a controlled stop before removing torque. Use the Safely Limited Speed SLS function to monitor whether a specified speed is exceeded
The functions can be used up to PL d according to ISO 13849-1 and SIL 2 according to IEC 61508
Additional standards-compliant safety functions
Replacement of external safety equipment
Reduced space requirements
2 safe programmable inputs
1 safe output (for T37)
Easier machine certification
Drive can be powered continuously
Safe LCP Copy
Dynamic commissioning report
TTL (MCB 150) or HTL (MCB 151) encoder as speed feedback
Enables activation of Safe Torque Off (STO) via the PROFIsafe fieldbus in combination with VLT® PROFINET MCA 120 fieldbus option. It improves flexibility by connecting safety devices within a plant
Safety functions are implemented according to EN IEC 61800-5-2
Supports PROFIsafe functionality to activate integrated safety functions of the VLT® AutomationDrive from any PROFIsafe host, up to Safety Integrity Level SIL 2 according to EN IEC 61508 and EN IEC 62061, Performance Level PL d, Category 3 according to EN ISO 13849-1
PROFIsafe device (in combination with MCA 120)
Replacement of external safety equipment
2 safe programmable inputs
Safe LCP Copy
Dynamic commissioning report
Easy to fit
Upgrades the built-in cascade controller to operate more pumps and provide more advanced pump control in master/follower mode
Up to 6 pumps in standard cascade set-up
Up to 5 pumps in master/follower set-up
For technical specifications, see VLT® Relay Option MCB 105
Adds inputs/outputs for increased flexibility
7 digital inputs
2 analog outputs
4 SPDT relays
Meets NAMUR recommendations
Galvanic isolation capability
Easy to fit
Upgrades the built-in cascade controller to operate up to 8 pumps and provide more advanced pump control in master/follower mode
Supports the combination of multiple variable speed and fixed speed pumps, as well as configurations with pumps of differing capacity (mixed pump control)
The additional 7 digital inputs and the 24-V DC connection to the drive enable flexible adaptation to the application. The same cascade controller hardware is compatible with the entire power range up to 2 MW
Up to 8 pumps in standard cascade setup
Up to 8 pumps in master/follower setup
An integrated programmable motion controller adding extra functionality for VLT® AutomationDrive FC 301 and FC 302.
Offers easy-to-use motion functions combined with programmability – an ideal solution for positioning and synchronizing applications
Synchronization (electronic shaft), positioning and electronic cam control
2 separate interfaces supporting both incremental and absolute encoders
1 encoder output (virtual master function)
10 digital inputs
8 digital outputs
Support of CANopen motion bus, encoders and I/O modules
Send and receive data via fieldbus interface (requires fieldbus option)
PC software tools for debugging and commissioning: Program and Cam editor
Structured programming language with both cyclic and event driven execution
Expands the functional properties of the VLT® AutomationDrive in synchronizing applications, and replaces traditional mechanical solutions
Speed synchronizing
Position (angle) synchronizing with or without marker correction
Online adjustable gear ratio
Online adjustable position (angle) offset
Encoder output with virtual master function for synchronization of multiple followers
Control via I/Os or fieldbus
Home function
Configuration as well as read-out of status and data via the Local Control Panel of the drive
Offers a host of user-friendly benefits for positioning applications in many industries
Relative positioning
Touch probe positioning
End limit handling (software and hardware)
Control via I/Os or fieldbus
Mechanical brake handling (programmable hold delay)
Error handling
Jog speed/manual operation
Marker related positioning
Home function
Configuration as well as read-out of status and data via the Local Control Panel of the drive
Optimized harmonic performance for VLT® drives rated up to 250 kW
A patented technique reduces THD levels in the mains network to less than 5–10%
Perfect match for industrial automation, highly dynamic applications and safety installations
Power range:
380 – 415 V AC (50 and 60 Hz
440 – 480 V AC (60 Hz)
600 V AC (60 Hz)
500 – 690 V AC (50 Hz)
Enclosure ratings:
IP20 (An IP21/NEMA 1 upgrade kit is available)
IP00 (Forced cooling is required. There is no fan in the IP00 unit. Separate cooling measures must be implemented in the cabinet as part of the installation)
VLT® Sine-wave Filters are positioned between the AC drive and the motor to provide a sinusoidal phase-to-phase motor voltage
Reduces motor insulation stress
Reduces acoustic noise from the motor
Reduces bearing currents (especially in large motors)
Reduces losses in the motor
Prolongs service lifetime
VLT® FC series family look
Power range:
3 x 200 – 500 V, 2.5 – 800 A
3 x 525 – 690 V, 4.5 – 660 A
Enclosure ratings:
IP00 and IP20 wall-mounted enclosure up to 75 A (500 V)/45 A (690 V)
IP23 floor-standing enclosure from 115 A (500 V)/76 A (690 V)
Reduces the dU/dt values on the motor terminal phase-to-phase voltage
Positioned between the AC drive and the motor to eliminate very fast voltage changes
The motor terminal phase-to-phase voltage is still pulse shaped but its dU/dt values are reduced
Reduces stress on the motor’s insulation and are recommended in applications with older motors, aggressive environments or frequent braking which cause increased DC link voltage
VLT® FC series family look
Power range:
3 x 200 – 690 V (up to 880 A)
Enclosure ratings:
IP00 and IP20/IP23 enclosure in the entire power range
IP54 enclosure available up to 177 A
Positioned between the AC drive and the motor
They are nano-crystalline cores that mitigate high frequency noise in the motor cable (shielded or unshielded) and reduce bearing currents in the motor
Extends motor bearing lifetime
Can be combined with dU/dt and sine-wave filters
Reduces radiated emissions from the motor cable
Reduces electromagnetic interference
Easy to install – no adjustments necessary
Oval shaped – allows mounting inside the frequency converter enclosure or motor terminal box
Power range:
380 – 415 V AC (50 and 60 Hz)
440 – 480 V AC (60 Hz)
600 V AC (60 Hz)
500 – 690 V AC (50 Hz)
Energy generated during braking is absorbed by the resistors, protecting electrical components from heating up
Optimized for the FC-series and general versions for horizontal and vertical motion are available
Built-in thermo switch
Versions for vertical and horizontal mounting
A selection of the vertically mounted units are UL-recognized
Power range:
Precision electrical match to each individual VLT® drive power size for
FC 102, FC 202, FC 301 and FC 302
Enclosure ratings:
IP20
IP21
IP54
IP65
Ensures current balance in load-sharing applications, where the DC-side of the rectifier of multiple drives is connected together
UL-recognized for applications using load sharing
When planning load-sharing applications, pay special attention to different enclosure type combinations and inrush concepts
For technical advice regarding load-sharing applications, contact Danfoss application support
Compatible with:
VLT® AutomationDrive, VLT® AQUA Drive and VLT® HVAC Drive
50 Hz or 60 Hz mains supply
Connect an external DC supply to keep the control section and any installed option alive during power failure
Enables full operation of the LCP (including the parameter setting) and all installed options without connection to mains
Input voltage range......24 V DC +/- 15% (max. 37 V for 10 sec.)
Max. input current......2.2 A
Max. cable length......75 m
Input capacitance load......< 10 µF
Power-up delay......< 0.6 s
40 kW cooling capacity
All models with stainless steel piping
1-pump model
Variations available in IP54 Rittal and Veda cabinets and without a cabinet
HXL-M-040-N-S: IP00
HXL-V-040-N-S: IP54, Veda cabinet
HXL-R-040-N-S: IP54 Rittal cabinet
Power range:
380 – 440 V AC
Cooling power:
0 – 40 kW
Flow:
40 – 120 l/min
120 kW cooling capacity
All models with stainless steel piping
1-pump model
2-pump models for marine applications
Variations available in IP54 Rittal and Veda cabinets and without a cabinet:
HXL-M-120-N-S: IP00, 1-pump
HXM-M-120-N-S: IP00, 2-pumps
HXL-R-120-N-S: IP54, Rittal cabinet, 1-pump
HXM-R-120-N-S: IP54, Rittal cabinet, stainless steel piping, 2-pumps
HXL-V-120-N-S: IP54, Veda cabinet, stainless steel piping, 1-pump
HXM-V-120-N-S: IP54, Veda cabinet, stainless steel piping, 2-pumps
Power range:
380 – 440 V AC
Cooling power:
0 – 120 kW
Flow:
120 – 360 l/min
300 kW cooling capacity
All models with stainless steel piping
1-pump model
2-pump models for marine applications
Several variations:
HXL-M-300-N-S: IP00, 1-pump
HXM-M-300-N-S: IP00, 2-pumps
HXL-R-300-N-S: IP54, Rittal cabinet, 1-pump
HXM-R-300-N-S: IP54, Rittal cabinet, 2-pumps
Power range:
380 – 440 V AC
Cooling power:
0 – 300 kW
Flow:
360 – 900 l/min
Liquid-to-air heat exchangers with cooling compressor
Manufactured by Lauda Ultracool
IP54 cabinet
Several models for different cooling capacity and coolant flow
Power range:
400 – 440 V AC/50 Hz
440 – 480 V AC/60 Hz
Flow:
UC-0030SP: 3.8 kW @ 35C/3.3 kW @ 45C – coolant flow 20 l/min
UC-0080SP: 13.7 kW @ 35C /11.2 kW @ 45C – coolant flow 40 l/min
UC-0140SP: 22.1 kW @ 35C /18.3 kW @ 45C – coolant flow 80 l/min
UC-0240SP: 41.8 kW @ 35C /34.2 kW @ 45C – coolant flow 120 l/min
UC-0400SP: 48.6 kW @ 35C /- – coolant flow 120 l/min
UC-0800SP: 97.2 kW @ 35C /- – coolant flow 240 l/min
UC-0500SP-E: -/43 kW @ 45C – coolant flow 120 l/min
UC-0500SP-E: -/86 kW @ 45C – coolant flow 240 l/min